CISAM-Ernst TWIN-X – automatic Rockwell hardness tester for production lines

Applications

For fully automated Rockwell and Super Rockwell hardness testing on production lines where throughput matters. The vertical axis movement and load application are controlled by a stepper motor; the removable measuring head allows the instrument to be integrated into the line’s control system. With the spindle unit removed, large parts – moulds, castings – can be tested.

Key features

  • Cycle time < 1.5 s (as stated by the manufacturer); the spring system saves up to 10 s per cycle
  • Test speed, according to the manufacturer, 5 times higher than systems with load cells
  • Fully automatic control of the vertical axis and load by a stepper motor
  • A safety device retracts the indenter if the part is misaligned or a foreign object is present
  • The clamping shield allows overhanging parts to be tested without external support
  • Memory for 400 files (code, customer, scale, tolerances), 5 tolerance zones for serial inspection

Models

Model Methods / scales Load Note
TWIN-X Rockwell HRA, HRB, HRC, HRD, HRF, HRG; Super Rockwell HR15N/30N/45N, HR15T/30T/45T; Brinell HB/30, HB/10, HB/5, HB/2.5, kgf/mm², N/mm² Rockwell 60/100/150 kgf; Super Rockwell 15/30/45 kgf; Brinell 15.625–187.5 kgf; preload 3–10 kgf Height up to 420 mm
TWIN-X +500 mm same same Special stand; height up to 950 mm

Technical data

  • Dwell time: 1–45 s, selectable on the touchscreen
  • Indenter stroke: 45 mm
  • Part height: up to 420 mm (standard), up to 950 mm (+500 mm version)
  • Weight: approx. 200 kg (with table); dimensions 90 × 70 × 115 cm
  • Interfaces: USB (printer, export); optional Modbus-TCP, RS232, Profibus
  • Power supply: 115–230 V
  • Languages: Italian, English, German (others on request)

Standards

ASTM E 18; ISO-EN 6508.

What we offer

  • Selection of the instrument and configuration for your task, together with the manufacturer
  • Trial measurements of your samples in the manufacturer’s laboratory
  • Training, calibration and service organised through the manufacturer

Request a quote

Technical data according to the manufacturer: cisam-ernst.com, cisam-ernst.com

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