QATM hardness tester CS/C EVO: Ideal for small samples

The characteristic “C” shaped machine frame gives the CS and C versions of the Qness 250/750/3000 EVO series their name.

The proven concept with fixed test head and up/down moving spindle has been standard in hardness testing for many decades and is ideally suited for small test pieces – as model “C” for component heights up to a maximum of 395 mm and as an even more compact model “CS” with 175 mm maximum test height.

QATM redefines universal hardness testing with the EVO models: extremely short cycle times and maximum precision were the main focus of product development.

 

Test Force Range

Q250 C/CS EVO

Q750 C/CS EVO

Q3000 C/CS EVO

 

8-position tool changer

Faster test method change-over

The easy way to serve universal applications: The sophisticated tool-changer concept with a rotational axis angle of 15° provides space for 8 tools in a uniquely compact unit. Downholder elements with a closed shape on three sides guarantee secure workpiece clamping around the test point – even for small test pieces.

Unique instrument features

Test table height adjustment

via stable, ultra-precise roller-bearing spindle guide. Solid, no-maintenance structure with a sophisticated black chrome-plated handwheel. All devices are available with a Ø25 mm table mount (optional ¾” adapter available).

 

Swiveling downholder

No long tool changeovers for inaccessible test positions. The downholder can be swivelled in and out via manual or motorized action, as required. Furthermore, the clamping elements can be changed easily and adapted to suit the customer‘s component.

 

Wide range of test tables and prism anvils

The wide range of available test anvils and prisms enable hardness testing to be conducted on unusually large or spherical items, and on test objects with an uneven test surface.

 

2-position tool holder

All Qness 250/750/3000 EVO devices are equipped as standard with clamping for 2 tools – simple and affordable with room for a test head and a lens or XLED – ideal for unchanging testing requirements.

 

Rapid indenter changing system

Uniquely simple, tool-free indenter changes due to indenter quick-release mechanism.

 

Highly accurate results in ultra-short time

Excellent image quality

The optics system of the new EVO series has been completely redeveloped. It was built on site in the cleanroom at the QATM plant and benefits from the company’s comprehensive expertise. All the new devices share one universal microscope system covering all the necessary visual ranges between 0.1 mm and 8 mm in maximum clarity and contrast. The QATM system guarantees uniform illumination across the entire image, regardless of the degree of magnification, and without dark edges.

 

Reduced cycle times

The new EVO product line guarantees optimized test parameters, a faster Windows10 PC, much shorter serial autofocus times, significantly faster regulation of brightness and image evaluation, all of which contributes to far more rapid cycle completion times in everyday hardness testing – with even quieter operating noises.

 

XLED Brinell evaluation lenses

XLED illumination modules revolutionize the analysis of Brinell indentations. Due to beading on commercially available lenses, soft Brinell indentations in particular can be subject to imprecise gauging results. In contrast, XLED lenses guarantee precise and repeatable measurements, regardless of material type and hardness, due to direct and wide-extension illumination.

 

Unlimited suitability for industrial applications

Ethernet industrial cameras

High-quality CMOS 5-megapixel cameras with Ethernet data transfer define the current industrial standard. Unlike other camera systems, a far higher transmission stability is possible here. Additionally, the PC and hardness testing device can be set up remotely at great distances from each other. This is ideal in manufacturing environments in which the control infrastructure is installed in external switch cabinets.

 

Freely adjustable operating display

The 12” ultra-flat, capacitive touch display can be raised, lowered and tilted smoothly via ball-and-socket joints for ergonomically optimized use.

 

Optimized test head design

A range of clamping and holding elements can be configured to suit tooling requirements. The optional transparent collision guard can protect tools on the device from damage while ensuring an unrestricted view of the test cell interior.

 

A new dimension of efficient operation

Multi-touch capacity & full screen mode

  • Modern multi-touch operation for simple zooming and easy menu navigation.
  • A clear overview of all the most important functions on one screen guarantees user-friendliness and, most importantly, ensures test results are clearly prioritized.

 

Data administration

  • Numerous statistical functions: Bar graphs, line graphs, histogrammes
  • Export test results as XML or CSV file
  • Detailed normed information on each indentation
  • Test report as Excel, Word, PDF or direct print
  • Automatic export and deleting functions for serial operation

 

Software QPIX T2

  • Simple operation
  • Fully automatic image analysis via ring light in light or dark field process
  • 4 zoom steps as standard reduces lense changeovers
  • Rapid auto-focus
  • Manual follow-up measurement possible

More Information about the Qpix T2 Software on Qness WEB page

 

Technical Data

QNESS CS EVO VERSION – 250 CS / 750 CS / 3000 CS

Test force range

Qness 250 CS EVO: 1 – 250 kg (9.81 – 2450 N)
Qness 750 CS EVO: 0.3 – 750 kg (2.94 – 7358 N)
Qness 3000 CS EVO: 0.3 – 3000 kg (2.94 – 29430 N)

Height adjustment

manual / spindle

Test height / Throat depth

175 / 220 mm

Test anvil

Ø 100 mm

Max. work piece weight

“unlimited”

Weight basic machine

250 kg

Test sequence

fully automatic / electronic force control

Camera system / Image transfer

5 MP Ethernet Industrial standard / up to 270FPS

Tool positions

2 (Standard) or 8 (Tool Changer)

Software

Qpix T2 (Option: Qpix CONTROL 2 M)

Operating system / Hard disk

Windows 10 IoT / 128 GB SSD

Data interfaces

1x USB (Front) 4x USB, 2x RJ45 (Ethernet), 1x DisplayPort, 1x RS232, 1x HDMI

Lenses

XLED 1, XLED 2, XLED 5, 5x, 10x, 20x, 50x, 100x

Fields of view (depending on tool selection)

0.113x 0.084 mm (100x) up to 7.98 x 5.97 mm (XLED 1)

Display

Capacitive 12“ Touch – Display

Power supply

230~1/N/PE, 110~1/N/PE

Max. power consumption

~ 480 W

Additional options

Qness designer pedestal, collision protection, cross laser, test anvils, prisms, data connections, barcode/QR code reader etc.

 

QNESS C EVO VERSION – 250 C / 750 C / 3000 C

Test force range

Qness 250 C EVO: 1 – 250 kg (9.81 – 2450 N)
Qness 750 C EVO: 0.3 – 750 kg (2.94 – 7358 N)
Qness 3000 C EVO: 0.3 – 3000 kg (2.94 – 29430 N)

Height adjustment

manual / spindle

Test height / Throat depth

395 / 220 mm

Test anvil

Ø 100 mm

Max. work piece weight

“unlimited”

Weight basic machine

300 kg

Test sequence

fully automatic / electronic force control

Camera system / Image transfer

5 MP Ethernet Industrial standard / up to 270FPS

Tool positions

2 (Standard) or 8 (Tool Changer)

Software

Qpix T2 (Option: Qpix CONTROL 2 M)

Operating system / Hard disk

Windows 10 IoT / 128 GB SSD

Data interfaces

1x USB (Front) 4x USB, 2x RJ45 (Ethernet), 1x DisplayPort, 1x RS232, 1x HDMI

Lenses

XLED 1, XLED 2, XLED 5, 5x, 10x, 20x, 50x, 100x

Fields of view (depending on tool selection)

0.113x 0.084 mm (100x) up to 7.98 x 5.97 mm (XLED 1)

Display

Capacitive 12“ Touch – Display

Power supply

230~1/N/PE, 110~1/N/PE

Max. power consumption

~ 480 W

Additional options

Qness designer pedestal, collision protection, cross laser, test anvils, prisms, data connections, barcode/QR code reader etc.

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